First, the industry-wide action to speed up the supply side of reform
The industry actively took action and responded to President Xi’s supply-side reform policy to resolve excess production capacity, which means removing outdated production capacity. In the fiberglass composite industry, although the capacity of the tank and kilns has accounted for 90%, there is still 10% of the ball. The kiln and mortar methods need to be compressed and removed. The current technical level of the tank kiln still needs to be improved. In the “Thirteenth Five-Year Plan”, it has been clearly pointed out that the R&D team represented by the three major companies in the pool kiln has high-melting-rate large tank kiln production line design, glass raw material testing and formulation development. , sizing agent modification and recovery, development of large leaky plates, loss of platinum, intelligent construction of the production line, waste heat recovery and other aspects, continuous technological innovation and integration, pilot work has been launched in the Taishan glass fiber, in order to promote the domestic pool kiln technology Improve and improve.
Second, breaking the bottleneck of the industry development
As a part of emerging industries, glass fiber composites are still small and light, and have not yet formed a true scale of industrialization. What are the bottlenecks that restrict the development of the industry? The main problem currently facing is that the technical products of thermoplastic technology have not been implemented for a long time. Currently, only LFT is the first mature process and equipment. Although its production and application speed are increasing, it is far from being scaled. The association actively “goes out” and has communicated with relevant thermoplastic manufacturers abroad, striving to abandon the original thermoset products as soon as possible, and use 5 to 10 years to keep pace with international development trends to achieve breakthroughs in thermoplastic processes. Are thermo-composite composites with poor environmental friendliness, long processing cycles, and difficulties in recycling can achieve recycling economy? Countries such as Europe and the United States cannot do it either. The development of circular economy is a major strategic decision of our country and an inevitable choice for the development of each industry. The development of thermoplastic composites is the only way for the healthy and sustainable development of glass fiber composites.
Third, the up and down industry chain integration
What is composite material? From two or more different materials, by physical or chemical methods, the composition of the material with new properties is a composite material. We must break through the previous impediments to thinking, break the boundaries of the past, and organically unite the upstream and downstream components of the composite material industry chain. From raw material production and equipment supply vendors to end users, while widening the breadth of the industry chain and extending the length of the industry chain, The manufacturers of each link in the division of labor based on mutual cooperation and coordination, to achieve resource sharing, integration, must not be the same as before their own governance, behind closed doors, leading to the development of large-scale, the industry can not form a concerted effort, the market is also difficult to grow.
Taking the transportation field as an example, the automotive industry is the largest user of composite materials. Nowadays, automobile weight reduction is an effective way for the automotive industry to achieve energy conservation and emission reduction, and it has become one of the main directions for the development of current and future automotive technologies. According to statistics, in 2011, the average amount of plastic used in developed countries’ cars reached 300 kg/vehicle or more, which accounted for 20% of the total vehicle maintenance quality. Nowadays, the use of composite materials per vehicle in developed countries exceeds 70 kg on average. The average composite material usage of a car is only about 10 kilograms. China is the world’s largest auto market. In 2015, China’s auto production and sales volume exceeded 24.5 million units, hitting a record high in global history, ranking first in the world for 7 consecutive years, and conservatively at 35 yuan per kilogram of composite materials, which can be estimated within the next 10 years. Composite materials will have a huge market share of about 260 billion yuan.
Looking at the high-speed rail again, from scratch, from controversial to vigorously promoting, in just over ten years, the Chinese high-speed rail has been whizzing at an incredible speed. With the train of the times, composite materials have also ushered in major developments. Opportunities, from the body of the HSR train to the interior trim of the carriage, there is no place for composite materials to be active, and the use of composite materials is still on the rise. On the other hand, we have been doing pipeline pultrusion profiles for several decades. We still cannot occupy the market and we have not even made our own brand. This is worthy of deep reflection.
Fourth, actively develop new application areas
The times are advancing and the society is developing. With the development of high-speed railways, new energy vehicles, wind power, urban pipe networks, oil pipelines, and agricultural aquaculture, the association began to vigorously promote its penetration into these fields three years ago, seeking and discovering more. With a large number of application fields with large-scale development potential, the introduction of “Opinions” has added new opportunities for glass fiber composite materials industry to actively develop new application fields, and has also presented new challenges to the technological performance of composite materials. It is imperative to do a good job in the research and development of staple fibers, long fibers and fabric fibers. The troops and horses did not move pastures first, or they would have to import these high-performance raw materials from abroad once advanced equipment was introduced. Therefore, the industry should actively respond to the Ministry of Industry and Information Technology’s initiative to nurture and promote single champion companies in the manufacturing industry, and focus on cultivating several competitive single champion companies as the mainstay of industrial transformation and upgrading.
The three companies listed in the leading fiberglass industry, namely, Boulders, Taishan, and Chongqing International, are undoubtedly included in the list. The composite materials industry also has leading companies that focus on specific fields and pursue the spirit of craftsmen, such as megawatt blades for several years in a row. Lianyungang Zhonglian Lianzhong, which has the largest market share, and Sinosteel Science and Technology Wind Power Blade Co., Ltd. relying on the absolute technological advantages of Beiboyuan, and another example, Dongying Shengli Xinda Industrial Group, has produced more than 20,000 FRP pipes at home and abroad. Kilometers are worthy of the single champion in this field. In the next few years, we will continue to select automation, intelligence, and recyclable green development as the model units in the pultruded and winding enterprises in the glass fiber composite industry to guide the industry to focus on innovation and product quality. To increase the overall competitiveness of the industry, the association will help more champion companies to emerge.
V. Fully implement the industry’s “13th Five-Year” target
China Fiberglass Industry Association is the first industry association to submit the “Twelfth Five-Year Plan” to the Ministry of Industry and Information Technology in the building materials industry. It is a pioneer in in-depth reform and accelerated transformation, and has produced products that are recommended for inclusion in the “Key Products for Emerging Industries of Building Materials”. List.
Now that the “Thirteenth Five-Year Plan” has entered its first year, the glass fiber composite industry has proposed in the “Thirteenth Five-Year Plan” that by the year 2020, the total revenue of enterprises above designated size will reach 500 billion yuan, which is higher than the 12th Five-Year Plan period. In order to achieve this goal, we must increase the market size of fiber composite products in the high-end applications, increase product quality and added value, and lay a solid foundation for the 14th Five-Year Plan. Strive to create 1 trillion yuan of myths in the 14th Five-Year Plan. We firmly believe that the future of glass fiber composite materials is not a dream and will be realized by the hands of the entire industry.
Post time: Mar-20-2018